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Application report Â
Danone dynamic level control
Customer: Danone GmbH
Location: Ochsenfurt, Germany
Application: Dynamic level control
Industry: Food
Date: 2008 . 7
Product: EWK 3010 Checkweigher running Sartorius ProControl for Windows
After Activia just entering the market, this yogurt can help to regulate digestion, and conquered the fruit yogurt market, ranking first in the German market. Ochsenfurt , the location of the Activia and Dany Sahne brands with an annual production capacity of 130,000 tons , is Danone's largest production base in Germany. Danone has 220 employees, three shifts, 7 days a week , 35 % of products for export, and the remaining 65. % of the products can be found in every grocery store in Germany.
Danone hopes to reconsider its entire production process. Significant improvements in liquid level control often have great potential in this area, saving time and raw materials. In the past, Danone was manual. Control, carry out liquid level fixed weighing control. A random sample is taken by an employee every 20 minutes, which takes 4 minutes for each random sample . In addition, manual weighing continues to produce small errors: incorrect product numbers or incorrect dates. Due to these problems, automatic level control has been proposed.
However, it is particularly important to consider entering the 16-digit product number of SAP in the checkweigher as soon as possible, rather than entering the 4-digit product number separately in the checkweigher. To achieve this, the checkweigher software upgrades the functions required to meet customer needs. This task was completed in close cooperation between Danone Engineering and the Sartorius Development Department. On the other hand, the checkweigher needs to be connected to the current QA system. In addition, the planning and control of the entire process needs to be convenient and executable (including checkweighers) for the office.
solution
The EWK 3010 Dynamic Double Conveyor Checkweigher proved to be the perfect choice to meet customer's option modifications. Now, up to 2 * 108 packs (including 4 sachets) can be quickly passed through the conveyor belt, all packaging is seamlessly recorded and statistically analyzed. The communication interface facilitates data exchange and remote control with the company's intranet. This planning and control is carried out by the office. There is no need to operate the checkweigher locally.
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The liquid level control was manually done every 20 minutes. Convenient operation of the checkweighing in the office, check the weighing of each 6-cup yoghurt
Now completed by the EKW 3010 checkweigher. Both the heavy scale and the QA system use a 16 -bit SAP product code. Automatic recording  Â
The checkweigher is adjusted and incorporated into the QA system, even the 16-digit SAP product code, which can also be entered. There is no need to generate additional product codes.
All key product data transmitted by the checkweigher, such as the target weighing value, is run through the QA system Sartorius ProControl for Windows , and all intermediate statistics are stored in the database as soon as they are generated.
summary
This solution solved a lot of time. Previously, two workers operated a pipeline, and now only one person is needed. Now, no longer need to manually extract a sample every 20 minutes, every 20 minutes the product. The level control is now automatically performed by the checkweigher. The new checkweigher no longer requires on-site commissioning and is done by SAP . Data maintenance has also been greatly reduced. In addition, it is easier to achieve data traceability in accordance with IFS standards than before . The use of a single product code ( generated by SAP ) also makes the process more controllable.
The project leader, Mr. Albig, praised the good cooperation between the two company engineers, Sartorius customer consultant Roger Faust : " They are very consistent with the features we hoped for. " He is also happy that the follow-up installation of the support system has been Finished, “ Some companies have to eliminate even the slightest installation mistakes forever. †“For us, flexible cooperation is very important.†When the machine is not running, it needs to be serviced in time. Same as the three shift operations, Danone can not have lagging production. Danone is very satisfied with the first system and is now installing a second system.
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Sartorius Dynamic EWK3010 Checkweigher
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